Transformation for Gavali Fabricators & Erectors

The Fabrication Firm in Market Since 1998
Since More Than 20 years, Gavali Fabricator & Erectors Has Been Operating in the Fabrication Market, Manufacture and Trader. Gawali Fabrication is a leading metal fabrication and industrial manufacturing company in Kolhapur, known for its high-quality structural, mechanical, and customized fabrication work. Under the leadership of Mr. Gawali.
Manufacture Wide Range of Fabricated Products like Chimney, Air Preheater, etc..Provide Best Erection & Commissioning Service In India. All Types of Erection Services provider.

Services Provided –

◉ CAMS
◉ Workflow & SOP Development
◉ Company Analysis & Strategic Consulting

⚠ Challenges Faced (Before Scandour)

◉ Entire operation managed manually — from job orders to billing — causing inefficiency and delays.
◉ Lack of tracking for raw materials, production timelines, and job status.
◉ Difficulty in cost estimation and profit analysis for each project.
◉ Communication gaps between workshop, admin, and clients leading to rework and delays.
◉ No structured system to monitor manpower productivity or machine utilization.

🛠 Our Approach

◉ Implemented CAMS (Customised Automated Management System) tailored for the fabrication and manufacturing industry.
◉ Digitalized all key operations — inquiries, quotations, job scheduling, material procurement, and delivery tracking.
◉ Integrated production planning, inventory, and financial dashboards for real-time performance monitoring.
◉ Conducted strategic consulting to define organizational structure, production KPIs, and workflow standardization.
◉ Established SOPs (Standard Operating Procedures) to ensure quality, consistency, and scalability across all operations.

🚀 Results / Breakthroughs (After Scandour)

◉ 45% improvement in production efficiency through digital workflow and job tracking.
◉ 30% reduction in material wastage with real-time inventory management and consumption analysis.
◉ Accurate project costing and profitability tracking enabling better decision-making and client pricing.
◉ Faster quotation-to-delivery process, improving client satisfaction and repeat business.
◉ Expanded workforce and management team with clear departmental accountability.

Leveraging their digital transformation, the company established a new advanced manufacturing facility in Kolhapur MIDC, equipped with modern technology and optimized production flow.